Technology of pinoisol production. Pinoizol: do it yourself. The principle of withdrawal of pinoisol

№	Characteristics	PINA 3000/10UM	PINA 2000DMU
1	Productivity by pinoisol, [m3/year]
2	Pump type: resin/roschina	Gear Gvintoviy	Vіdtsentroviy Vіdtsentroviy
3	Vitratya, [l/hv]
4	Pressure (without compressor), [kW]
5	Live voltage, [V]
6	Working vice, [atm]
7	Composite components, resin/resin
8	Regulating the strength of pinoisol	The pressure of the wind	Selection of injectors
9	Thickness of pinoizol in dry conditions, [kg/m3]
10	Working pressure of components (up to the mixing chamber), [atm]
11	Dovzhina hoses, [m] to zmishuvach
12	Overall dimensions, mm]
13	Masa, kg]
14	Warranty	1 rik

Installation PINA-3000/10UM

PINA-3000/10UM - suitable for pinoizol class “Business+”. An ideal solution for small businesses and everyday organizations. You can choose to pour thermofoam on the object and prepare sheets. Productivity for pinoizol - up to 29 cubic meters/year. Installing Vikonan at 220 (possibly at 380).

PINA-3000/10UM allows you to produce material with a flexible structure, elastic, non-sticky, odorless, friable and closed-porous, with low water retention.

Advantages of the PENA-3000/10UM installation for pouring pinoizol:

• By allowing pumps to pump according to “volume”, accurate dosing and mixing of components from the beginning to the end of filling is guaranteed, regardless of the viscosity and temperature of the components, regardless of the height of the components transported through the hoses;
• The radius of flooding horizontally has been increased to 50 m, vertically – to 30 m;
• The pump along the “resin” line is self-priming. All you have to do is throw the spool pipe with a filter at the end into the container and start working. In other words, there is no need for a working resin container;
• Fill up the compressor with a productivity of 200 l/hv, then. The voltage at the installation and at the compressor is 220 V, that is. PINA-3000/10UM can be widely sold in the private sector;
• The pump along the “piña” line has 3 working channels, of which only one is used, and the other two are reserve. In other words, the term of operating the pump is practically unlimited;
• There is no need for a customized penosol installation. Regardless of the thickness, viscosity, temperature of the components, the supply of the pumps is already regulated by us in the shortest possible time and will be deprived of this for any reason;
• Installation is as simple as possible. The “human factor” is almost completely turned off;
• The device for pinoizol Pina-3000 is equipped with a modified spination system, which allows you to remove more and shorter pins from the same amount of pinout. It is possible to regulate the strength of the pump and the productivity of pinoizol directly from the control panel of the installation during operation.

We have listed the most important advantages for those who need to experiment. In this case, PENA-3000/10UM is very strong. From the very beginning, it was used with a composite “resin”: “rozchin” 1:1, which allows you to extract good material. However, in some cases of mental illness, the use of pinoizol may require changing the proportion, increasing either the resin content or the dispersion. PINA-3000/10UM has such power. The productivity of the pump is strictly and unchangeably set. Alternatively, the resin productivity of the pump can be “smoothly” changed due to the fact that the pump’s motor control operates through an electronic frequency regulator. This is very important and handy, if it is necessary to remove the “resin” relationship: “dilution”, for example, 1 to 0.8 or, for example, 1 to 1.2, etc.

Changing the pump productivity can be done directly from the control panel by turning the handle of the frequency changer. Behind the one-year arrow, the amount of resin increases, and against it, it changes.

Installation of PINA-2000DMU

PINA-2000DMU is the simplest equipment for the production of pinoisol of the “Business” class, which is reflected in the simplicity of its operation and operation. This is the largest mass model, which comes with an affordable price and tactical and technical characteristics: renewing the hoses from installation to the pouring point; installation productivity; Possibility of washing on the back and mixing; the strength and strength of the design are small. The installation has been rinsed through both channels (separately or simultaneously), and it is also possible to rinse only the fill hose. Required 3 working containers for resin; under the treatment of polyurethane and acids; add clean water (for rinsing).

The current price of purchase for the production of pinoizol is indicated in the PRICE LIST. You can buy the installation and test it in robots at the NST factory.

Since you have chosen the PENA-2000DMU installation, we invite you to consider the possibility of adding any installation type RX-27 and a wall-mounted unit PIZ-ZHR/09.

PIZ-ZhR/09 - this is a suspended unit that is mounted on any installation for applying rare gum RX-27 (report on the equipment for applying rare gum). After this, the equipment for seamless waterproofing is transformed into a plant for pouring penoizol. Thus, there is the possibility of continuous stagnation of the product - for rare humic acid and for pinoizol. The backing and treatment system is based on the PENA-2000DMU model, and the resin pump (the one used for pumping bitumen mastic) is the same as on PENA-2000/10. Thus, by adding the PIZ-ZHR/09 block, you will obtain a hybrid of the PENA-DMU and PENA-2000/10UM models.

So, it will be more expensive, the lower installation of PENA-2000DMU, but at the same time, first of all, you take away more complete equipment for penoizol (for the purpose of the painted resin modification of the pump), and in another way, you take away the ability to pump seamless robotic application polymer-bitumen membranes based on rare gum
Mothers of two types of possessions, the replacement of one is better!

You have the opportunity to expand your business, increase profits, and enter new markets. If you have a hot house, you can independently install not only thermal insulation, but also waterproofing, and there is obviously no need to pay third-party contractors. The possibility of significant savings, in addition, can be blamed for the efficiency of the robot.

This is what a mobile, over-dried plant looks like from pouring urea polystyrene foam with pinoizol (in the photo - a subsidiary of MPK Progress LLC, Tyumen - a partner of the NST company, provides services from pouring pinoizol).

Filling with pinoisol at a construction site in the Tyumen region

Before installation, please select the correct compressor, because... No 220 V compressor is suitable. At least 200 liters of air at the outlet is required, if it is possible to reduce the constant pressure to 8 atm. For example, as a compressed surface, you can use Abac Pole Position 310.

You can use other compressors with similar parameters. In this case, what is most often indicated is productivity “at the entrance”. But it is realistic to reach 60...70% “at the exit”.

If possible, choose a compressor from a large receiver. Tobto. If you find a compressor that also has a 300 l/h output, or a receiver with a capacity of 50 l, you should give preference to this model itself.

Video of pinoisol production production of pinoisol

The power of pinoizol and possession for its production

Good performance and physical and technical characteristics allow penoizol to be used in many areas. The current availability of penoizol makes it possible to work with clear household material, the service life of which is over 50 years. What are the special features of pinoisol and yak? plant for the production of pinoisol makes the process of removing this material easier?

Advantages of vicoristic pinoizol

The peculiarity of pinoisol, which is rare, is the ability to pump into empty spaces. After this, the liquid polymerizes, dries, takes on the required shape and begins to perform its functions.

Excellent indicators of the term of operation are not the only plus of this material. This product ensures biological stability, which means that throughout the entire period of operation, resistance to new flowers, fungi, mosquitoes and mice is guaranteed. The plain one with polystyrene foam and glazed wine retains heat better by about 10%. It doesn't burn, so it's ideal for fire safety. It is also vapor-permeable, and therefore allows the hair to go straight.

Current professional settings – handiness and brightness

Introduced to the market equipment for pinoisol characterized by these and other features. Modern installations are equipped with microprocessor controls, which provide greater control over the entire vibration cycle and make operating the device easier.

The structure is constructed in such a way that there are no necessary pipelines above the electric pumps to prevent waste from being lost on the electrical wiring. The components (distillation, resin and coating) are mixed in a mixed mixture, which is mixed with a stench. This is due to the fact that at the moment of mixing the components, all vectors of liquids are avoided one by one, without being extinguished by the resin, and therefore, the possession of penoizol generates even more energy.

What is the problem with polystyrene foam, it is an ideal thermal insulation material from the point of view of material costs, since the price is at a lower level on par with expanded polystyrene, mineral wool, We use glass fiber, basalt slabs and other options. In this case, the area of ​​its stagnation is much wider than in other materials.

The METEM company offers systems for the production of foam concrete, aerated concrete and other building materials. In addition, the company's clients can find all the necessary equipment for reinforced concrete blasts of various straightness, equipment for the production of CBV rings and much more.

	Plant for the production of pinoisol with a strength of 20-150 g/l, which allows the production of acid pinoisol. Productivity up to 8 m3 per year

Pinoisol is a urea material that belongs to the group of polynoplastics and is used as a heat-insulating material with a wide range of drying properties. This white-colored material looks similar to marshmallows, marshmallows or soufflés, and has a creamy consistency. When pressed, the material regains its shape, and when exposed to air at room temperature, it becomes harder. Pinoisol has a number of clear characteristics that make it easier and more effective than polystyrene, polystyrene, mineral wool and other precursors.

These are such powers as:

• thermal insulation has been increased by 10% in comparison with other analog materials of the latest generation,
• practically absolute fire safety,
• environmental friendliness (complies with all standards),
• ease of installation,
• high resistance to microorganisms and bacteria,
• the flatness of this material fills the entire space and ensures good heat, sound and sound insulation;
• When replacing other similar materials, when pouring wine, do not be obligated to cause damage to the structure;
• durability (presumably speaking about 50-70 years of service life),
• low varity.

All you need to do is use penoizol, an already popular material for insulation. Vin is used to insulate all smooth surfaces - walls, ceilings, floors and floors. This also occurs during the operation of country houses and garages, the installation of pipelines and the installation of industrial refrigerators.

The situation on the Russian market

So far, the current market does not have many suppliers of this widely demanded material - most importantly, great companies. With this stable growth in the production of insulating materials, there will continue to be a lot of positive benefits, and there will be a shortage of propositions on the Russian residential market. Future firms in the regions are affected by the emergence of new competitive manufacturers.

Thus, the immediate business of mini-viral pinoisol in Russia may become a promising option for everyone who is thinking about improving their health. Another advantage of this development is the fact that the cost of ownership can be quite affordable, and large investments are not required to start working.

Installation for pinoizol

Installation for the production of pinoisol UPG-5

On average, you can install a pinoizol installation for an amount ranging from 100 to a maximum of 300 thousand rubles.

Porada: it’s not good to buy water immediately with great effort, until the channels have not been established.

If you prepare the equipment for the production of penoizol with your own hands, this will make the start of the project even cheaper.

Virobnichy workshop

For the cob you need a space of no more than 100 square meters. It will be possible to house a warehouse for finished products. When pinoisol is incubated, leaky air will appear, and good ventilation will be provided. Also in the workshop there are electricity, water, scorching and sewerage. The average rental price for such a workshop lies in the region and ranges from 20 to 70 thousand rubles/month.

The production of rare pinoisol vidraz on budmaydanchiki will allow the cost to be spent on the workshop. Installation can be saved, for example, in a garage, and a workshop can be opened later, after which the initial investment is paid off.

Cob stock of syrovini

The required components are water, a catalyst (such as orthophosphoric acid), a foaming agent, and a special polymer resin for pinoizol. All these elements are easy to find on sale, and the variety of components is already available - in order to produce 1 cubic meter of pinoizol, on average you will need 450-600 rubles. At this price, the price of the material on the market is 1200-1800 rubles for the same service.

Welcome to the launch

Starting the production of rare pinoizol on budgetary funds can cost approximately 70 thousand rubles. In this case, the patient can independently apply pinoisol in empty profiles.

Start of home production without investment in the workshop - in the middle of the city in the region of 200 thousand rubles.

In order to boost the production of heat insulation in the workshop, it is necessary to include approximately 500 thousand rubles in cob sales into the plan.

What do you need to start working?

To get started, you will need a plant for the production of pinoisol, which includes a number of other elements, such as:

• compressor,
• gas installation,
• separate forms,
• Containers for components (for example, plastic barrels)
• and a table for packaging.

In order to vibrate and compress the material quickly, you can get by with a compressor, tanks and a gas installation.

It is easy to buy equipment for the production of pinoisol, the market is populated by a number of different options for production of both Russian and Ukrainian production, many of which have their own technological features, which will They are distinguished from others, and are also differentiated at the stage of automation of the process. At the sale you can find armchairs for independent assembly. The installation price in this situation will be quite low.

What is the preparation process like?

The technology for the production of pinoisol is simple and includes several stages:

1. Mixing the catalyst, water and converter.
2. Pouring resin into the resin makes it more dense.
3. Under the pressure of a compressed surface, the urea-formaldehyde resin is reduced to a distinct consistency, and the output is a masa, which resembles a soufflé in its consistency. This very rare pinoisol can be extracted and vikorized immediately on a daily basis.
4. When it comes to the production of sheet material, it is poured into molds and left at room temperature. The timing may vary depending on the recipe, the size of the molds and the folding capacity of 40 x up to 3 years. At this stage itself, leaky leaks will occur and good ventilation will be required.
5. Then the pinoisol is cut on a slab and, when boiled, covered with a dry material based on rare glass, to ensure high mobility and long-term safety.

If you plan to open a workshop for the production of pinoisol, then for the work you will need 2-3 individuals, but it is also possible to independently produce pinoisol at home. People miraculously get along with him, apparently far from the everyday sphere of activity.

Why do you need to increase your respect?

From a legal point of view, in order to operate the insulation system, you need to register as an individual contractor and register with the tax service. When distributing taxes to Vikoristov, there is a simplified tax system - 15% of the profit.

I would like to thank you for the marketing and promotion to the market. It is possible that you will not be able to immediately place contracts for large periods. In this case, you can first concentrate on general sales through markets and online stores - insulation will be relevant not only for large companies that deal with everyday life, but also for private individuals, as well as for entrepreneurs with a small Igom koshtiv.

Until recently, the business is subject to seasonal demand for the product, which applies to all everyday spheres - active work in this area is carried out from day to day, and this fact is in accordance with its He has business plans.

Also remember that other organizations are insured in a non-prepared form, and payment can be made within 90 days. Also, the marketing plan should include both wholesale production and unprepared distribution, as well as separate sales for regular preparation.

The production of a new generation of clear insulation, which is consistently in demand on the market, can be a good start for entrepreneurs, far from everyday life, who are searching for their niche. This is a business of average profitability with a payback of 8-12 months, which can be started with minimal investment.

The business idea lies in the organization of the production of penoizol - the required waste material that is used as a heat insulation agent.

 

For the sake of its characteristics: wonderful warmth and sound insulation, low moisture, high strength, waterproofness, and not very high, equal with other heat-insulating materials, varity - penoizol It is one of the most popular day-to-day materials in my class.

Pinoizol ( urea foam plastic) is a polymer material that is used in everyday work as a heat-insulating material, as well as a sound-insulating material.

Danish insulation is being prepared you can see the finished panels(before the specified dimensions), or in rare form right in the middle on the everyday Maidan.

Urea foam plastic is prepared by mixing four components:

1. tap water,
2. p_noutvoryuvach,
3. hardened catalyst
4. Urea-formaldehyde resin.

Necessary possession

To begin the production of carbide polystyrene foam, it is enough to add the following equipment:

1. Gas-based installation (in which components are directly connected) Compressor
2. Forms (containers) for preparation
3. Additional equipment (ventilation, lighting, tools).

The ability to use it for the preparation of pinoisol is quite pleasant and its additive can be used by cob users. So the equipment set (installation, compressor, molds) has a productivity of 6 cubic meters. The cost per meter is 55 thousand rubles, and the productivity is 12 cubic meters. meters cost 75 thousand. rubles

You can find information about the quality and technical characteristics of the plant for the production of pinozol here.

Let's look at how profitable the organization of production of this type of universal insulation unit can be.

Technical and economical priming of the project

• Organizational form of power: Individual entrepreneur
• Pressure system: Forgiveness payment mode, payment base “income minus expenses”, 15%.
• Virobnichiy workshop: rent 60 sq.m.
• Main buyers: Household companies, household shops, private individuals.
• Number of personnel: 3 individuals (1 one employee, 2 workers)
• Robot mode: 8 years per change, 23 changes per month.
• Number of brigades: 1

Capital expenditures for production

The legal obligation for capital expenditures is 630,000 rubles, incl.

• Equipment for the production of pinoizol – 75 thousand rubles.
• Transport costs for delivery of equipment - 5000 rubles.
• Car Gazelle used 2008 (tent) – 300 thousand rubles (for delivery of finished products)
• Forms for production, additional equipment, inventory – 50 thousand rubles.
• Other expenses (workshop repairs, lighting, ventilation) – 100 thousand rubles.
• Purchase of material for production - 100,000 rubles.

Rozrakhunok pribytkovosti

* Viruchka

The viruchka is insured, coming from the market price for 1 cubic meter. meter of pinoizol 800 rubles and production and sales obligation 690 cubic meters. meters (summer period).

The activity is seasonal, as long as the production occurs during the period from grass to autumn, during the winter period the activity is significantly shortened. Payment by future companies is carried out by unprepared delivery with delayed payment up to 90 days, payment for goods by individuals is subject to the fact of delivery for delivery.

To cover cash expenses that were settled as a result of the supply of products with advanced payment, the individual contractor entered into a factoring agreement with a factoring company

** Compatibility of preparing 1 cubic meter. pinoisol meter to set:

Return on investment: 7 months. For the best return, it is most optimal to organize production in a kettle, with this option and the market will pay off all expenses in one season.

Find out the latest information on the price of the PENA-3000 installation for the production of pinoisol in on-line market drains (2015 ruble)